Thermatel TD1/TD2 thermal dispersion switches

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Thermatel® TD1/TD2 thermal dispersion switches

The Thermatel® Model TD1/TD2 switch is utilized in flow, level and interface applications.  The TD1/TD2 is popular for pump protection, specifically low flow detection with the unique spherical tip design, to prevent pumps from running dry.  Continuous diagnostics with fault indication, temperature compensation and fast response time make the TD1/TD2 the latest in thermal dispersion technology.

Thermal dispersion switch

Technology

The thermal switches are based on convective heat transfer. One sensor is at the process temperature and the other is being heated by a constant power. As the flow rate increases, the temperature difference between the sensors decreases. A set point is established so when that specific temperature difference is reached the relay changes state. This can be on either increasing or decreasing flow or flow/no flow. When used in a level or interface application it is primarily the thermal conductivity of the fluid that will provide the difference in heat transfer.

  • Temperature compensated to provide repeatable alarm under varying process temperatures
  • Continuous diagnostics detect sensor fault
  • Non-linear mA output signal can be used for trending, diagnostics and repeatable flow/level indication
  • Detects minimum flow or presence / absence of flow
  • Excellent low flow sensitivity
  • Simple calibration / installation

Options

  • Hot tap retractable probe
  • Hygienic design
  • NACE construction
  • Window to view alarm status
  • Integral or remote electronics
  • Flow body for very low flow detection
Chemical
  • Blending operations
  • Chemical injection
  • Chemical injection skids
  • Chemical reactors
  • Chlor-alkali process
  • Deionization tanks
  • Liquid-Liquid extraction
  • Mixing & blending systems
  • Neutralization
  • Tank blanketing
Common applications
  • Flow: Air flow
  • Flow: Centrifugal pump protection
  • Flow: Compressors & Pumps
  • Flow: Gas mixtures flow
  • Flow: Liquified gases
  • Flow: Single gas flow
  • Level: Containment & drainage sumps
  • Level: Lubrication oils & hydraulic fluids
  • Level: Process & field storage tanks
  • Level: Water storage & wash tanks
Crude oil
  • Chemical injection
  • Crude dehydration
  • Crude desalting
  • Production Fluid Storage
  • Tank blanketing
  • Vapor recovery unit
  • Wellstream separation
Natural gas
  • Chemical injection
  • Chemical injection skids
  • Compressor Scrubber
  • Compressor Waste Liquid
  • Flare Knock-out Drum
  • Gas Dehydration
  • NGL recovery & Storage
  • Separators
  • Sour gas treatment
  • Sulfur Recovery
  • Vapor recovery unit
Nuclear power
  • Cooling tower basins
  • Cooling tower intake & basin levels
Petroleum refining
  • Blending operations
  • Crude desalting
  • Refinery flow applications
Power generation
  • Condensate receiver tanks
  • Cooling tower basins
  • Cooling tower intake & basin levels
  • Deionization tanks
Pulp & paper
  • Black, green & white liquor
  • Condensate receiver tanks
  • Digester blow tanks
  • MC pump standpipes
  • Mixing & machine chests
  • Pulp bleaching towers
  • Pulp digesters
  • Pulp storage
  • Pulp washing systems
  • Turpentine Recovery
Renewable energy
  • Biogas
  • Geothermal
  • Hydroelectric
  • Solar
  • Wind
Water & wastewater
  • Blower air flow
  • Carbon slurry level
  • Digester gas flow

The THERMATEL sensor consists of two RTD elements. One is the reference and the second is heated to a temperature above the process temperature. The electronics detect the temperature difference between the two elements. The temperature difference is greatest in air, then decreases when cooling occurs due to a change in media. An increase in the flow rate further decreases the temperature difference.

The set point is adjusted for the switch to alarm at the desired temperature difference. Once the set point is reached, the relay will change state.

ATEX Ex d, Ex d+ib
CCOE Ex d
CSA XP, NI
FM XP, NI
EAC (GOST) Ex d
IEC Ex d, Ex d+ib
Inmetro Ex d, Ex d+ib
Korea Ex d
SIL SIL 1 (1oo1)

Other approvals are available.

+ Features
  • Temperature compensated to provide repeatable alarm under varying process temperatures
  • Continuous diagnostics detect sensor fault
  • Non-linear mA output signal can be used for trending, diagnostics and repeatable flow/level indication
  • Detects minimum flow or presence / absence of flow
  • Excellent low flow sensitivity
  • Simple calibration / installation

Options

  • Hot tap retractable probe
  • Hygienic design
  • NACE construction
  • Window to view alarm status
  • Integral or remote electronics
  • Flow body for very low flow detection
+ Applications
Chemical
  • Blending operations
  • Chemical injection
  • Chemical injection skids
  • Chemical reactors
  • Chlor-alkali process
  • Deionization tanks
  • Liquid-Liquid extraction
  • Mixing & blending systems
  • Neutralization
  • Tank blanketing
Common applications
  • Flow: Air flow
  • Flow: Centrifugal pump protection
  • Flow: Compressors & Pumps
  • Flow: Gas mixtures flow
  • Flow: Liquified gases
  • Flow: Single gas flow
  • Level: Containment & drainage sumps
  • Level: Lubrication oils & hydraulic fluids
  • Level: Process & field storage tanks
  • Level: Water storage & wash tanks
Crude oil
  • Chemical injection
  • Crude dehydration
  • Crude desalting
  • Production Fluid Storage
  • Tank blanketing
  • Vapor recovery unit
  • Wellstream separation
Natural gas
  • Chemical injection
  • Chemical injection skids
  • Compressor Scrubber
  • Compressor Waste Liquid
  • Flare Knock-out Drum
  • Gas Dehydration
  • NGL recovery & Storage
  • Separators
  • Sour gas treatment
  • Sulfur Recovery
  • Vapor recovery unit
Nuclear power
  • Cooling tower basins
  • Cooling tower intake & basin levels
Petroleum refining
  • Blending operations
  • Crude desalting
  • Refinery flow applications
Power generation
  • Condensate receiver tanks
  • Cooling tower basins
  • Cooling tower intake & basin levels
  • Deionization tanks
Pulp & paper
  • Black, green & white liquor
  • Condensate receiver tanks
  • Digester blow tanks
  • MC pump standpipes
  • Mixing & machine chests
  • Pulp bleaching towers
  • Pulp digesters
  • Pulp storage
  • Pulp washing systems
  • Turpentine Recovery
Renewable energy
  • Biogas
  • Geothermal
  • Hydroelectric
  • Solar
  • Wind
Water & wastewater
  • Blower air flow
  • Carbon slurry level
  • Digester gas flow
+ Operating principle

The THERMATEL sensor consists of two RTD elements. One is the reference and the second is heated to a temperature above the process temperature. The electronics detect the temperature difference between the two elements. The temperature difference is greatest in air, then decreases when cooling occurs due to a change in media. An increase in the flow rate further decreases the temperature difference.

The set point is adjusted for the switch to alarm at the desired temperature difference. Once the set point is reached, the relay will change state.

+ Approvals
ATEX Ex d, Ex d+ib
CCOE Ex d
CSA XP, NI
FM XP, NI
EAC (GOST) Ex d
IEC Ex d, Ex d+ib
Inmetro Ex d, Ex d+ib
Korea Ex d
SIL SIL 1 (1oo1)

Other approvals are available.

JOLAC ENGINEERING SDN BHD (“JOLAC”) was incorporated as private limited company in Kuala Lumpur, Malaysia under the Companies Act 1965 on 16th December 1982.